How do Conventional Basis Weight Gauging Work?
Basis weight gauging can meet stringent
customer specifications and guarantee the performance of your materials while
minimizing raw material waste. Thermo Scientific web thickness and basis weight
gauges provide efficient production of uniform, reliable, functional products.
Manufacturers usually offer a wide range of online, non-contact basis weight or
thickness measurement gauges for flat-sheet applications in the plastics,
converting, rubber, lithium-ion battery, building products and textiles
industries that meet the tightest specifications in the most challenging
measurement environments.
Efficient, cost-effective
manufacturing
Produce quality products while improving
output and efficiency. Manufacturers can
offer a portfolio of online, non-contact measurement solutions for flat
sheet applications in the extruded plastic, packaging film, coating, rubber,
lithium-ion battery, building products and textile industries that meet the
tightest specifications in the most challenging measurement environments.
Thermo Scientific thickness and basis weight measurement and control systems
provide efficient production of uniform, reliable, functional products for a
variety of applications. Our portfolio of products include powerful control
platforms, intelligent sensors for accurate measurement using advanced
technologies such as infrared, nuclear, x-ray, terahertz and laser, and robust
scanning frames in various configurations built for reliability and versatility.
A gauge uses the attenuation of beta
particles to measure the thickness or weight of various materials, such as
plastics, paper, and metal. ATI’s gauges can be used for measuring coat weight,
basis weight , thickness, and detection. ATI’s gauges can provide measurements
from a basis weight range of 1 gsm to 8,500 gsm with the fastest response time.
Why do basis weight gauging have
noise in their measurement?
A basis gauge consists of two basic
components - a source of radiation, and a radiation detector. The web to be
measured is placed between the source and detector. In addition, some sort of
computer is used to process the information from the detector, and convert it
into a measurement. The illustration below shows the basic setup.
When they strike material, some of them
will pass through, while others will be stopped. The thicker (or more dense)
the material, the greater the chance a particle will be stopped. By measuring
the ratio of the number of particles that pass through the material to the number
without any material, the thickness (or weight) of the material can be
determined.
Conventional basis weight gauging use an
ionization chamber to detect the beta particles. This is essentially a can,
filled with an inert gas such as argon. The body of the can is connected to a
high voltage (around 500V), and an electrode in the can is connected to a
sensitive amplifier. Beta particles entering the can ionize gas atoms, the
freed electrons are attracted to the electrode, and the extremely weak current (typically
several nanoamperes at most) is amplified, and converted to a voltage,
proportional to the number of beta particles entering the detector. The voltage
is an analog signal and does not provide a real time measurement. The
measurement contains a percentage of the previous measurement.
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