How do Conventional Basis Weight Gauging Work?


Basis weight gauging can meet stringent customer specifications and guarantee the performance of your materials while minimizing raw material waste. Thermo Scientific web thickness and basis weight gauges provide efficient production of uniform, reliable, functional products. Manufacturers usually offer a wide range of online, non-contact basis weight or thickness measurement gauges for flat-sheet applications in the plastics, converting, rubber, lithium-ion battery, building products and textiles industries that meet the tightest specifications in the most challenging measurement environments.

Efficient, cost-effective manufacturing
Produce quality products while improving output and efficiency. Manufacturers can  offer a portfolio of online, non-contact measurement solutions for flat sheet applications in the extruded plastic, packaging film, coating, rubber, lithium-ion battery, building products and textile industries that meet the tightest specifications in the most challenging measurement environments. Thermo Scientific thickness and basis weight measurement and control systems provide efficient production of uniform, reliable, functional products for a variety of applications. Our portfolio of products include powerful control platforms, intelligent sensors for accurate measurement using advanced technologies such as infrared, nuclear, x-ray, terahertz and laser, and robust scanning frames in various configurations built for reliability and versatility.

A gauge uses the attenuation of beta particles to measure the thickness or weight of various materials, such as plastics, paper, and metal. ATI’s gauges can be used for measuring coat weight, basis weight , thickness, and detection. ATI’s gauges can provide measurements from a basis weight range of 1 gsm to 8,500 gsm with the fastest response time.

Why do basis weight gauging have noise in their measurement?
A basis gauge consists of two basic components - a source of radiation, and a radiation detector. The web to be measured is placed between the source and detector. In addition, some sort of computer is used to process the information from the detector, and convert it into a measurement. The illustration below shows the basic setup.

When they strike material, some of them will pass through, while others will be stopped. The thicker (or more dense) the material, the greater the chance a particle will be stopped. By measuring the ratio of the number of particles that pass through the material to the number without any material, the thickness (or weight) of the material can be determined.

Conventional basis weight gauging use an ionization chamber to detect the beta particles. This is essentially a can, filled with an inert gas such as argon. The body of the can is connected to a high voltage (around 500V), and an electrode in the can is connected to a sensitive amplifier. Beta particles entering the can ionize gas atoms, the freed electrons are attracted to the electrode, and the extremely weak current (typically several nanoamperes at most) is amplified, and converted to a voltage, proportional to the number of beta particles entering the detector. The voltage is an analog signal and does not provide a real time measurement. The measurement contains a percentage of the previous measurement.



Comments

Popular posts from this blog

How Coat Weight Measurement Should Be Tested

Basis Weight Gauging on Grade Paper Substance

Terahertz Measurement Radiation in Research of Electro-Magnetic Waves